RUG TF Rettificatrici cilindriche universali CNC per pezzi pesanti
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CYLINDRICAL GRINDING MACHINES FOR HEAVY DUTY PARTS RETTIFICATRICI CILINDRICHE UNIVERSALI PER PEZZI DI GRANDI DIMENSIONI E PESO

The RUG range of grinding machines has been designed for grinding cylindrical parts of large dimensions and weight. The machine is made of cast iron, designed for heavy loads. The modularity of the grinding wheel head configuration makes this model of machine suitable for external, internal grinding, taper, faces and superfinishing. La gamma di rettificatrici RUG è stata studiata per la rettifica di pezzi cilindrici di grandi dimensioni e peso. Sono macchine con una struttura in ghisa robusta pensata per carichi pesanti. La modularità di configurazione della testa porta mola rende questo...

MACHINE CONFIGURATION CONFIGURAZIONE MACCHINA The RUG machine model is designed for grinding large cylinders up to 14 meters long and up to 12 tons in weight. The machine has the following axis configuration: the roller head moves along the Z axis on flat guides and V and the movement is given by a pinion and crematory system with game recovery. Along the X axis the head moves on hydrostatic guides and the movement is given by a high precision ball screw. Axis positioning is controlled by linear encoders. The machine has been designed with two bases connected to each other, one for the...

SOLUZIONI PERSONALIZZATE PER OGNI ESIGENZA PRODUTTIV CUSTOMIZED SOLUTIONS FOR EVERY PRODUCTION NEED deformations and the naturai frequencies allowed. The carriage guides of the grinding wheel head and the seats for handling and position control systems are located on the base. tramite metodo ad elementi finiti, per ottenere il miglior compromesso tra le deformazioni strutturali e le frequenze naturali permesse. Sul basamento sono ricavate le guide del carro della testa porta mola e le sedi per sistemi di movimentazione e controllo della posizione.

HEADSTOCK & TAILSTOCK FANTINA E CONTROPUNTA The headstock is designed to mount different clamping systems, the solutions can be customized according to the part to be machined. Headstock and tailstock can both move along the board either manually or automatically, all movements are facilitated by the opening of an air cushion n TESTE STUDIATE SECONDO LE ESIGENZE DEL CLIENTE n WORKHEADS DESIGNED ACCORDING TO THE CUSTOMER’S NEEDS La fantina è progettata in modo da poter montare diversi tipi di serraggio del pezzo, le soluzioni possono essere personalizzate a seconda del pezzo da lavorare....

DIFFERENTI SISTEMI DI SUPPORTO E SERRAGGIO IN BASE AL PEZZO DA LAVORARE DIFFERENT SUPPORTS & CLAMPING SYSTEMS ACCORDING TO CUSTOMER WORKPIECE between the contact surfaces. The headstock can be equipped with a counterweight to balance the aximmetric pieces. Headstock and tailstock use ASA and morse cone centering system. The tailstock is equipped with conicity (taper) adjustment and continuous control of the force between centers. The machine can be equipped with different workpiece supports that can be moved manually or automatically along the table: • 2-3 points manual or automatic steady...

UNIVERSAL GRINDING MACHINES GRINDING WHEEL HEAD TESTA PORTAMOLA The position of the head can be controlled by closed-loop linear encoders. The wheel turret can mount different types of spindles and grinding wheels, depending on the processing requirements it can have the following configurations: • manually B-axis rotation ± 20° • automatically B-axis rotation ± 30° or ± 360° The grinding wheel can be equipped with automatic balancing system and vibration control. The grinding wheel dressing can be made by automatic fixed point dresser, combined fixed points dresser or roller diamond...

► CONFIGURATION WITH WHEELHEAD UNIT WITH ELECTROSPINDLE FOR ID GRINDING ► ESEMPIO DI CONFIGURAZIONE TESTA PORTA MOLA CON ELETTROMANDRINO PER RETTIFICA DI DIAMETRI INTERNI ► DRESSER FOR ID GRINDING WHEEL ► DIAMANTATORE PER MOLE DA INTERNI ► ROLL DRESSING SYSTEM WITH 2 AXES MOVEMENT, MOUNTED INSIDE WHEELHEAD UNIT ► SISTEMA DI DIAMANTATURA A RULLO CON MOVIMENTAZIONE SU 2 ASSI, MONTATO ALL’INTERNO DEL CORPO TESTA PORTAMOLA

UNIVERSAL GRINDING MACHINES The machine can be controlled by the CNC system, by a PLC system with automatic work and dressing cycles or the machine can also have mechanical axis control. The user interface can have customized graphics and cycles according to customer needs. The machine can be equipped with MODULAR MULTI-FUNCTION SYSTEM FOR GRINDING PROCESS CONTROL this system can be configured according to customer requests: • grinding wheel/workpiece contact control • grinding wheel/diamond contact control and tool usury recovery system • crash control La macchina può essere controllata...

• wheel balancing control with automatic balancing device • workpiece and grinding wheel positioning • controllo di bilanciatura della mola con bilanciatore automatico • controllo posizionamento del pezzo e della

UNIVERSAL GRINDING MACHINES MISURATORI IN-PROCESS ASSOLUTI O RELATIVIABSOLUTE OR RELATIVE IN-PROCESS MEASURERS in-process diameter control with 2 points measurement • relative in-process measurer for dimensional control of external or internal diameters • absolute in-process measurer for dimensional control of external diameters controllo in-process diametrale con sistema di misurazione in continuo a due punti • misuratore in-process relativo per controllo dimensionale dei diametri esterni o interni • misuratore in-process assoluto per controllo dimensionale dei diametri esterni

AXIS LUBRICATION UNIT UNITÀ LUBRIFICAZIONE ASSI MOTORS REFRIGERANT UNIT UNITÀ REFRIGERAZIONE MOTORI HYDRAULIC UNIT UNITÀ IDRAULICA UNITÀ ASPIRAZIONE FUMI IN CABINA COOLANT UNIT COOLANT RECOVERY UNIT ELECTRICAL UNIT UNITÀ REFRIGERANTE UNITÀ DI RECUPERO LIQUIDO REFRIGERANTE UNITÀ ELETTRICA

UNIVERSAL GRINDING MACHINES Height of centers [mm] from 500 to 550 Swing over table [mm] from 500 to 1000 Diametro massimo ammesso sulla tavola da 500 a 1000 Distance between centers Distanza tra i centri OD Grinding wheel diameter range [mm] from 610 to 1016 Range di diametri per mola OD da 610 a 1016 Width of grinding wheel [mm] from 30 to 120 Spessore della mola OD da 30 a 120 Maximum weight between centers with steady rest [kg] up to 12000 Peso ammissibile fra i centri con lunette fino a 12000 indicative data, definitive technical specifications are released during project phase. Questi...